Tracex is a tool that provides digital traceability for product and process parameters and helps provideimmutable records for the complete supply chain.
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As the economy grows, customer expectations of reliability in all aspects of product performance are on the increase. Robust manufacturing is thus a basic requirement to meet these expectations. A delighted customer is the greatest brand builder! Towards this end, we have built this product to be industry-agnostic and its first application has been in the Automotive sector.
The Automotive Mission Plan II is aimed at placing the Indian Automotive Industry in the top three in the world in terms of the volumes handled and higher exports of vehicles and components. The growth in the volume in the sector will demand efficient and innovative business models.
An analysis of SIAM data shows that 2.9 million vehicles were recalled during the period between 2012-2019. A majority of the recalls were related to design and software. However, some of the recalls were also due to process defects at OEM, Tier I and Tier II vendors – all of these recalls have been addressed by this solution.
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ERPs mainly track product characteristics and not process – creating the potential to lose track due to process errors
Un-tracked process parameters anywhere in the supply chain can prove costly
A standalone system that is a single version of the truth is desirable, but not available
A study of the matrix of processes in manufacturing highlights the need for tracking
“Special processes” do not get tracked or may have a gap in data capturing and recording and/or linking to the output
Defined and validated processes and shop floor reality are not the same and not effectively linked to the output
At Sapours, we launched a detailed survey of the market conditions. Analysis of our findings showed that the automotive industry was looking for a solution that could provide assurance of parameters and linkage across the value chain to limit damages due to product recalls.
OEM
OEM ASSEMBLY PROCESS
TIER1
Tracex links assembly with key components' batches and consequently with their process record with built-in immutability. The solution is Industry- agnostic and is well-suited for use in industrial and/or agricultural products as well as in the automotive sector, where it has first been implemented.
It helps in limiting the liability due to recalls
It provides indicative trends for the data
It provides long-term validation for the processes
It provides real-time or near-real-time data for supply chain processes
Blockchain-based platform designed to meet traceability requirements as enumerated in TS/ISO/VDA / Global OEM manufacturers’ Quality Systems
Links assembly with key components batches
Provides digitalized process parameter records with minimum human intervention
Records product quality process in distributed ledger using mobile-based application
Integrates customer enterprise system with blockchain using microservices
Generates reports and analytics on the go
Back-end integration of parameters for automatic processes
Digitalized process parameter records- Industry 4.0 compliant
Track, record and control the process well enough to limit liability of recalls
Record data, analyze problems of recall, preview indicative trends
Enable linking of physical records and ERP
Is it a software application?
Will it change my existing systems and applications?
Is the application secure?
Will it bring about any process change?
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